From a Short Video to Full Implementation — Lewa Pumps’ Journey to Smarter Warehousing
“Since being put into use, the Modula intelligent vertical lift module has been consistently stable and operates smoothly. It performs inbound and outbound tasks at a high frequency every day and coordinates seamlessly with our production line work.
For an enterprise like ours, which places high demands on process integration, such stability is truly crucial.”
——Warehouse & Logistics Supervisor, Dalian Lewa Pumps
Customer Background
Dalian Lewa Pumps Co., Ltd. is a company specializing in customized fluid solutions, mainly focusing on the R&D and manufacturing of metering pumps and process diaphragm pumps.
The company originated in Germany and was established in 1952. It currently operates 14 subsidiaries across five continents, with business widely covering industries such as petrochemicals, natural gas, life sciences, and pharmaceuticals.
Behind Rapid Growth, Warehousing Became a “Bottleneck”?
Before 2023, Lewa Pumps was still managing warehouse operations with traditional shelving. However, as the variety of materials increased, warehouse management gradually became a pain point:
Pain Points:
- Limited warehouse space:As more materials piled up, available space became increasingly constrained.
- Low inbound/outbound efficiency:Accessing materials from higher shelves required ladders, which was time-consuming and presented safety risks. The difficulty in retrieving materials also disrupted the overall production rhythm.
- High labor intensity:Frequent movement and manual handling of materials consumed significant manpower.
- Slowed warehousing pace:Occasional “bottlenecks” appeared in the production workflow due to warehouse delays.
In manufacturing, warehousing shouldn’t be the part that holds things back—but once the issues build up, the impact goes far beyond “just not finding a part.”
From a WeChat Video to Full Deployment
When asked how Lewa first learned about Modula, Manager Wang said:
“At the end of 2023, while browsing on WeChat’s video channel, we happened to see a real-life application case of Modula’s intelligent vertical lift module.
The local examples shown in the video made us realize this wasn’t just another ‘foreign brand struggling to localize’ story—but a mature solution already well implemented and trusted in China.”
After a deeper evaluation, the customer discovered that Modula not only has a local factory in China but also has scalable production capabilities and highly reliable after-sales support.
As a result, they decided to purchase one unit at the end of 2023 for pilot deployment.
Case Highlights — Where Does the Stability Show?
1.Continuous operation, unfazed by high-frequency scheduling
With several hundred inbound and outbound movements each day, the system maintained a consistent operational rhythm—no delays, no crashes, no interruptions. In fact, it became the most “stable” part of the entire workflow.
2.Accurate lift positioning, smooth and quiet operation
During equipment commissioning, our engineers performed multiple verifications of the lift and tray transfer mechanisms. Whether in terms of positioning accuracy or tray stability, performance far exceeded expectations.
3.Quick system response, zero learning curve for operators
The graphical touchscreen interface is simple and intuitive. Combined with customizable partition logic, operators were able to get the hang of it in less than 30 minutes.
At the operation level, stability means confidence in the system not breaking down unexpectedly.
4.Solid component materials, precise structural design
Lewa Pumps’ engineers placed great emphasis on frame structure and machining details. Modula’s equipment demonstrated high standards in metal selection, surface treatment, and structural integration.
The flatness of processed surfaces, the smoothness of the rails, and the precision of the welds all showed that “Italian manufacturing quality” had truly landed in China.
(Modula product detail image here)
In 2024, based on the sustained stable performance of the first unit, the customer decided to purchase a second one. This was not just recognition of the product but also a continuation of Lewa’s shift toward automated and refined warehouse systems.
Final Words
“We chose Modula’s vertical lift module not because it ‘looked advanced,’ but because it truly withstood the high-intensity demands of daily operations.
Its stability means we no longer worry about warehousing delays derailing our rhythm. Its performance didn’t just boost efficiency—it gave us the confidence to step up our production tempo.”
——Manager Wang, Warehouse & Logistics Supervisor
