In just 30 days, Modula APAC’s Suzhou factory in China has successfully undergone a comprehensive upgrade — achieving breakthroughs in both layout restructuring and functional optimization. This marks a major step toward more efficient, intelligent, and forward-looking operations.

This rapid transformation has not only significantly enhanced production and storage capabilities but also laid a solid foundation for future automation and capacity expansion.

With extensive experience in intelligent factory transformation, Modula is not only capable of optimizing its own factory operations efficiently but also offers tailor-made intelligent upgrade solutions for clients — delivering end-to-end services from planning and design to implementation, and fully empowering factories to enhance quality and efficiency.

Explore the Eight Highlights of Our Smart Manufacturing Upgrade:

1. Smarter Logistics Flow, Greatly Enhanced Efficiency
The new factory layout streamlines the entire process—from parts warehousing to assembly, testing, and finished goods shipment—eliminating redundant handling and unnecessary waiting. This significantly boosts logistics efficiency and process connectivity, comprehensively enhancing overall delivery capability.

Modula Factory Layout Plan

2. Added Modula Equipment to Maximize Space and Visual Management
Multiple Modula vertical lift modules have been added to the factory, with dedicated work zones for each department. This not only frees up floor space but also enables visual inventory tracking and precision management. Manual error is reduced, and picking becomes faster and safer.
This upgrade aligns with lean manufacturing principles and is a key step toward full automation.

3. Built for the Future: Ready for AMR Smart Transport
The new layout reserves paths for AGV/AMR intelligent transport system integration, fully supporting future automation upgrades and building a true “intelligent factory.”

4. Dedicated Finished Goods Area for Streamlined Logistics
A newly designated buffer zone for finished products accommodates items pending shipment or confirmation, preventing internal congestion and enabling smoother outbound logistics. This also paves the way for future capacity expansion.

5. Modular Design for Flexible Future Growth
Whether it’s adding production lines, equipment, or adjusting space, the new layout can quickly adapt. This allows room for capacity growth and product diversification, supporting Modula’s continued development.

6. Improved Work Environment for Higher Efficiency
Workstations have been fully optimized: shorter movement paths, accessible tools, and a more ergonomic space make training faster, work easier, and employees more satisfied.

7. Full 5S Management Upgrade for a Renewed Factory Appearance
A clean, bright workshop environment paired with visual management makes issues easier to identify, ensures better quality control, and enhances the brand image.

8. Upgraded Display Area: A New Stage for Market and Client Engagement
The renewed factory is not only a delivery center, but also a high-profile showroom for clients and the market—highlighting Modula’s commitment to quality and professionalism.

This transformation is more than just a spatial overhaul—it is a comprehensive leap in both efficiency and future-readiness.

The Modula APAC factory is now fully equipped to face every delivery and challenge with greater efficiency, intelligence, and modernity!

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